Continuous Casting
Continuos Casting produces consistency of physical properties throughout the entire length of the cast output.
What is continuous casting?
Continuous casting is a metal casting process that produces continuous lengths of metal, with a constant (2D) cross-section. the process introduces molten metal into a die mold that has the desired cross-sectional profile.It's a highly efficient method for converting molten metal into long lengths of semi-finished product of a relatively small, but potentially complex cross-sections.
In order to produce continuous castings, molten metal is passed through a die which cools and solidifies the metal in to the desired shape. The unit allows the metal to solidify while continuously being pulled or pushed through the mold. A series of temperature controlled rollers complete the tempering process allowing for control over the grain structure and mechanical properties.
The key principle of the approach is to maintain a consistent flow of molten metal through the mold while ensuring gradual solidification to achieve an optimized and homogeneous structure.
As a result, continuous cast products have greater durability and excellent machinability compared to conventional castings. Continuous Casting is ideal for the manufacture of a wide range of semi-finished profiles, including solid and hollow bars round bars, tubes and flats.
Continuous casting is of overwhelming importance in the manufacturing of high-quality and continuous-length semi-finished bars and plate stock for follow-on manufacturing processes.
- Enables consistent quality and physical properties throughout the entire length of the cast output.
- Delivers a homogeneous grain structure and defect-free uniformity with potentially good surface quality.
- Delivers excellent dimensional accuracy and tight tolerances when properly controlled.